Hinge Design Difficulties and Development Direction_Industry News_Aosite

Hinges play a crucial role in the automotive industry as both domestic and foreign automobile companies prioritize studying door hinges during the development of complete vehicles. Certification of automotive hinges is almost universal for newly developed models, and comprehensive testing is conducted to ensure their efficacy. Key automotive companies such as Volkswagen, Mercedes-Benz, Ford, Fengyong, Honda, Nissan, as well as China's FAW, Dongfeng Beiqi, Great Wall, Geely, Jianghuai, and others, have extensively researched door hinges. Therefore, it is important to understand the specific requirements and regulations for hinge design.

Function and Structure of Hinges:

Hinges can be categorized based on the fastening method, including welding form or bolt fastening form. Additionally, hinges can be classified based on function, such as simple hinges or limiter hinges. Limiter hinges further distinguish between torsion spring and spring structures, among others.

Common Failures and Design Challenges:

In addition to ensuring hinge safety, durability, and anti-corrosion properties, it is also crucial to address other common hinge failures. These failures can be attributed to factors like poor installation, difficulty in replacement, and unstable quality due to design-related reasons. It is imperative to acknowledge these challenges and strive towards their resolution.

Hinge Design Direction:

(1) Detachability: Detachable hinges are gaining popularity due to their ease of installation and maintenance.

(2) Versatility: Combining hinges and limiters in one design helps reduce weight and facilitates layout.

(3) Bolt fastening type: Welding fastening may lead to difficulties in controlling production quality and higher costs, making bolt fastening increasingly favored in hinge designs.

(4) Modularization: Standardizing and modularizing the structural form of hinges can pave the way for future hinge design.

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