Ka'ida, tsari da fasaha mai mahimmanci na tsarin dubawa na hankali don siffa da s2

Ƙofa da hinges suna taka muhimmiyar rawa a cikin inganci da amincin gine-gine na zamani. Yin amfani da maƙallan bakin karfe mai mahimmanci yana da mahimmanci don tabbatar da dorewa da aminci. Duk da haka, tsarin samar da al'ada don hinges sau da yawa yana haifar da al'amura masu inganci, irin su rashin daidaituwa da ƙananan lahani. Don magance waɗannan ƙalubalen, an ƙirƙiri sabon tsarin ganowa na hankali don inganta daidaito da ingancin binciken hinge.

An tsara tsarin don gano manyan abubuwan haɗin gwiwar hinge, gami da jimlar tsayin aikin, matsayin dangi na ramukan aikin, diamita na aikin aiki, alamar ramin aikin, shimfidar shimfidar wuri, da tsayin mataki tsakanin jirage biyu na workpiece. Ana amfani da hangen nesa na na'ura da fasahar gano Laser don rashin tuntuɓar juna da kuma daidaitaccen binciken waɗannan filaye da siffofi masu girma biyu na bayyane.

Tsarin tsarin yana da yawa, yana iya ɗaukar nau'ikan samfuran hinge sama da 1,000. Yana haɗa hangen nesa na na'ura, ganowar laser, sarrafa servo, da sauran fasahohin don daidaitawa da binciken sassa daban-daban. Tsarin ya haɗa da tebur ɗin kayan da aka ɗora akan layin jagora na linzamin kwamfuta, wanda motar servo ta haɗa da dunƙule ƙwallon don sauƙaƙe motsi da matsayi na aikin don ganowa.

Tsarin aiki na tsarin ya ƙunshi ciyar da kayan aiki a cikin yankin ganowa ta amfani da tebur kayan aiki. Wurin ganowa ya ƙunshi kyamarori biyu da na'urar firikwensin motsi na Laser, wanda ke da alhakin gano ma'auni na waje da daidaitawar kayan aikin. Tsarin yana amfani da kyamarori biyu don auna daidai girman ɓangarorin biyu na yanki na T, yayin da firikwensin matsuguni na Laser yana motsawa a kwance don samun haƙiƙa kuma ingantacciyar bayanai akan shimfidar kayan aikin.

Dangane da duban hangen na'ura, tsarin yana amfani da dabaru daban-daban don tabbatar da ma'auni daidai. An ƙididdige jimlar tsawon aikin aikin ta amfani da haɗin haɗin servo da hangen nesa na inji, inda daidaitawar kamara da ciyarwar bugun jini ke ba da damar tantance tsayin tsayi. Matsayin dangi da diamita na ramukan workpiece ana auna su ta hanyar ciyar da tsarin servo tare da adadin bugun jini daidai da yin amfani da algorithms sarrafa hoto don cire madaidaicin daidaitawa da girma. Ana ƙididdige ma'auni na ramin aikin ta hanyar aiwatar da hoton don haɓaka tsayuwar gaba, sannan ƙididdigewa bisa tushen tsalle-tsalle na ƙimar pixel.

Don ƙara haɓaka daidaiton ganowa, tsarin ya ƙunshi ƙaramin pixel algorithm na interpolation na bilinear, yana cin gajiyar ƙayyadaddun ƙudurin kyamara. Wannan algorithm yana inganta daidaito da daidaito na tsarin yadda ya kamata, yana rage rashin tabbas zuwa ƙasa da 0.005mm.

Don sauƙaƙe aiki, tsarin yana rarraba kayan aiki bisa ga sigogin da ake buƙatar ganowa kuma ya sanya kowane nau'in lambar lambar sirri. Ta hanyar duba lambar lambar, tsarin zai iya gano takamaiman sigogin ganowa da ake buƙata kuma ya fitar da madaidaitan ƙofofin don yanke hukunci. Wannan tsarin yana tabbatar da daidaitaccen matsayi na kayan aikin yayin ganowa kuma yana ba da damar samar da rahotannin ƙididdiga ta atomatik akan sakamakon dubawa.

A ƙarshe, aiwatar da tsarin ganowa mai hankali ya tabbatar da inganci don tabbatar da ingantaccen bincike na manyan kayan aikin, duk da ƙayyadaddun hangen nesa na injin. Tsarin yana ba da haɗin kai, musanyawa, da daidaitawa ga sassa na ƙayyadaddun bayanai daban-daban. Yana ba da ingantacciyar damar dubawa, yana haifar da rahotannin sakamakon dubawa, kuma yana goyan bayan haɗa bayanan ganowa cikin tsarin masana'anta. Wannan tsarin na iya samun fa'ida sosai ga masana'antu daban-daban, musamman a cikin daidaitaccen binciken hinges, layin dogo, da sauran samfuran da ke da alaƙa.