Uyisombulula njani iNgxaki yoMgangatho weProfayile yeHollow Hinge Weld_Hinge Knowledge

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Iprofayile ye-DQx luhlobo lweprofayili engumngxuma yehinge ekhutshiweyo edla ngokusetyenziswa njengenxalenye yesakhiwo sokudibanisa iingcango, iifestile, kunye nezinye izicelo. Nangona kunjalo, ukuqinisekiswa komgangatho weprofayili welds kuye kwaba ngumngeni obalulekileyo ngenxa yamandla amakhulu ajikelezayo apho iindawo ezingenanto zamalungu aphantsi kwazo. Kule minyaka mibini idlulileyo, iibhetshi ezininzi zeeprofayili zehinge ze-DQx zifunyenwe zinemithungo engalunganga ye-weld kunye nezitenxo, ngakumbi kwicandelo eliphakathi. Izinto ezahlukeneyo ezifana nexesha lokufudumala emva kokulungiswa, ukushisa kwe-extrusion kunye nesantya, ukucocwa kwe-ingot, kunye noyilo lokubumba luye lwahlalutywa kwaye izisombululo ezininzi ziye zacetywa ukujongana nalo mbandela womgangatho. Ngokulungelelanisa inkqubo ye-extrusion, ukuqinisa ulawulo lokuhlola, kunye nokudala i-molds entsha, ingxaki ye-weld seams engafanelekanga kwiiprofayili ze-DQx ze-hinge iye yasonjululwa ngempumelelo, inika ulwazi oluxabisekileyo lokuphucula ulawulo lomgangatho we-weld seams kwiiprofayili ezingenanto.

2 Inkqubo yokwenziwa kwe weld

Indlela yokufa okumilise ngolwimi isetyenziselwa ukwenza umngxuma omnye okanye iiprofayili ezinomngxuma ezinemingxuma ezinobunzima obuncinci bodonga kunye neemilo ezintsonkothileyo. Ngethuba lenkqubo yokukhupha, i-ingot yensimbi ihlulwe ibe yimicu emibini okanye ngaphezulu ngokusebenzisa imingxunya ye-shunt kwaye iphinde idityaniswe kwigumbi le-welding ye-mold phantsi kobushushu obuphezulu kunye noxinzelelo. Oku kubangela ukubunjwa kwe-weld seams ecacileyo kwiprofayili ekhutshweyo, kunye nenani lee-seams ezihambelana nenani lemicu yesinyithi i-ingot ihlulwe kuyo. Ubukho bendawo eqinile emazantsi ebhulorho ekubumbeni kunciphisa ukusasazwa kunye nokudibanisa kwee-athomu zetsimbi, okukhokelela ekunciphiseni ukuxinana kwezicubu kunye nokwakhiwa kwe-weld seams. Kubalulekile ukuba isinyithi kumthungo we-weld sisasazwe ngokupheleleyo kwaye sidityaniswe ukuze kuqinisekiswe ulwakhiwo oluqinileyo. Ukuwelda okungaphelelanga okanye ukudityaniswa okulambathayo kunokubangela i-delamination kunye nomgangatho we weld ophantsi.

3 Uhlalutyo lwesizathu sokungaphumeleli kwe-weld

3.1 Uhlalutyo lwemiba yokungunda

Imilinganiselo enqamlezileyo yeeprofayili zehinge ze-DQx ezingenanto zibonisa i-asymmetry kunye nobukhulu bodonga olungalinganiyo kwindawo eqinileyo, ibeka imingeni kuyilo lokubumba. Uyilo kunye noyilo lomngxuma we-shunt kunye nebhulorho kwi-mold zichongiwe njengengxaki, ekhokelela ekuzaliseni isinyithi esinganelanga kwigumbi le-welding, imilinganiselo yokuhamba kwesinyithi engahambelaniyo, kunye ne-welding embi. Ukucwangciswa kwe-mold yecandelo eliqinileyo likwafaka isandla ekwabiweni kwesinyithi esingalinganiyo kunye nokuhamba kwetsimbi engazinzanga ngexesha lenkqubo ye-extrusion.

3.2 Uhlalutyo lwemeko yeeparamitha zenkqubo

Izinto ezinjengomgangatho kunye nokubunjwa kwe-ingot, ukushisa kwe-extrusion kunye nesantya, kunye nococeko lokungunda kunye nemeko ziye zachongwa njengempembelelo kumgangatho we-weld. Ubushushu be-ingot obungahambelaniyo, ubukho beziphene zangaphakathi nangaphandle, kunye nokusabalalisa okungafaniyo kokuqiniswa kunye nezigaba zokungcola kunokukhokelela kwi-welding embi. Iqondo lokushisa elingafanelekanga kunye nesantya, imigqomo engacocekanga ye-extrusion, kunye nezithuba ezinkulu phakathi kwe-cylinder extrusion kunye neepads zoxinzelelo nazo zinokuchaphazela kakubi umgangatho we-weld.

4 Amanyathelo okusombulula ukuwelda umthungo ongalunganga

4.1 Lungiselela uyilo lokungunda

Ukujongana nemingeni ebangelwa yimilinganiselo ye-asymmetrical kunye nobukhulu bodonga olungalinganiyo lweeprofayili zehinge ze-DQx ezingenanto, indawo ephakathi kwebhulorho yokubumba kunye ne-mold core kufuneka ithathelwe ingqalelo kwaye ilungiswe. Ubume bomngxuma we-shunt kunye noyilo lwebhulorho kufuneka luphuculwe ukuze kuqinisekiswe ukuzaliswa kwesinyithi okwaneleyo kunye namazinga afanayo okuhamba kwesinyithi. Kufuneka kuthathwe amanyathelo okuthintela ukuncamathela kwealuminiyam kumphezulu wokungunda kwaye ichaphazele umgangatho womphezulu weprofayile.

4.2 Ukuwelda kunye nokulungisa imingundo

Ukuhlawulela iimpazamo zokuvelisa kunye nokuphucula izinga lokuhamba kwe-mold, i-welding kunye nokulungisa i-mold ingaba sisisombululo esisebenzayo. Ngokulungelelanisa umlinganiselo wokuhamba kwesikhunta, ngokukodwa kwindawo engenanto, ukuhamba kwesinyithi kunokuqiniswa, kuqinisekiswe i-welding efanelekileyo kwi-welding room. Ukuthintela uxinzelelo olugqithisileyo kumthungo we-weld ngexesha lokulungiswa koxinzelelo kubalulekile ukugcina umgangatho we-weld.

4.3 Unyango lwe-Homogenization ye-ingot

I-Homogenizing i-ingot yokuphosa phambi kwe-extrusion ibalulekile ukutshabalalisa izigaba zokuqinisa kunye nokungcola, ukuqinisekisa ukuhanjiswa okuhambelanayo kwamacandelo e-alloy. Olu nyango luphelisa ukuhlukana kwe-dendrite kunye noxinzelelo lwangaphakathi kwi-ingot, ukuphucula iplastiki yayo kunye nokunciphisa ukuxhathisa i-extrusion. Ukucoca kunye nokucoca umphezulu we-ingot phambi kokuba i-extrusion nayo iyimfuneko ukuqinisekisa umgangatho we-weld.

4.4 IiParamitha zeNkqubo ye-Extrusion

Ukwandisa iiparamitha ze-extrusion ezifana nobushushu, isantya, kunye nesantya sobude kubalulekile ekuqinisekiseni umgangatho we-weld. Ukushisa okufanelekileyo kwe-extrusion kuququzelela ukusasazwa kwesinyithi kunye nokudibanisa, ngelixa isantya esiphezulu sinokunyusa umsebenzi wokuguqula kunye nokunyusa ubushushu besinyithi. Ukucoceka kwe-cylinder ye-extrusion kunye nokunyamezela okufanelekileyo kwe-gap kubalulekile kumgangatho we-weld.

5 Ukuqinisekiswa kwesiphumo

Iimveliso ezininzi zovavanyo ezincinci zenziwe kusetyenziswa ukungunda kunye nenkqubo, ekhokelela kumgangatho we-weld ongaphezulu kwe-95% kunye nenkangeleko engaguqukiyo yeeprofayili ze-weld ezineziphene. Ezi ziphumo ziqinisekisa ukusebenza kakuhle kwezisombululo ezicetywayo ukujongana nemiba ephambili echongiweyo.

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Eli nqaku liqaqambise imiceli mngeni eyayanyaniswa nomgangatho we-weld kwiprofayili ye-DQx yeehinge ezikroliweyo. Ngokulungisa uyilo lokubumba, ukuphumeza imilinganiselo ye-welding kunye nokulungiswa, i-homogenizing ingot, kunye nokuphucula iiparamitha zenkqubo ye-extrusion, ukuphuculwa okubalulekileyo kuye kwaphunyezwa kumgangatho we-weld. Ukuqonda okufunyenwe kolu phando kuya kuba negalelo kwiinzame eziqhubekayo zokuphucula umgangatho wolawulo lwe-weld seams kwiiprofayili ezingenanto. I-AOSITE Hardware, omnye wabavelisi abahamba phambili kwishishini, ugcina ukuzinikela okuqinileyo ekugqweseni kwaye ufumene izatifikethi ezininzi ngokuqaphela amandla ayo oshishino kunye nokhuphiswano lwamazwe ngamazwe.

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